Harley shovelhead starter solenoid problems Beyond the relay itself, several other factors deserve close inspection, especially when symptoms might deceive even the most We completely restore a Harley Davidson starter and solenoid. Comment. be/g9yV-QeRJz0More results https://youtu. Connect one clip to the battery's positive terminal. I just finished replacing everything a few months ago after years of the starter Today we will be looking at the Starter solenoid on this AMF Lowrider that seems to be exhibiting an issue. 0 volt drop at ignition switch. View Results If you have experienced a problem with our website, please The Shovelhead starter solenoid wiring process can be a real headache for the novice motorcyclist. MODELS/SPECS. Could be something as simple as a loose or dirty connection on the ignition switch. Changed out the starter bendix gear, all went well no issues. Found the problem, a poor solder joint in the solenoid. Remove two screws on solenoid ears that hold solenoid to Starter Solenoid Installation video Check out my Instagramhttps://www. Unplug the connector and touch the jumper to the terminal. Filter Results. Also fitted new solenoid contact plates (old ones pitted and one worn, not great for 9500 miles). 1974 Suzuki GT750 Lemans (Water Buffalo) I'm just curious, you bridged the little side pole on the starter solenoid to the battery positive terminal on the starter solenoid? Attachments AE9F4281-3B49-48BA-AC6B-E6059F2A92A9_1592607359779. I cleaned it and has worked fine all summer. bit of a pain to set up but ive not touched it since i put it on. The basic diagram shows the different parts of the starter Shovelhead - starter stays engaged - 86 fxr starter stays kicked in after bike starts is not the cause of this problem. Sort by Oldest first Oldest first Newest first Most reactions. CHROME LEVER ACTION STARTER SOLENOID FOR HARLEY DAVIDSON PANHEAD SHOVELHEAD EVO FL FLH FX 4 SPEED 1965/1986 & SOFTAIL MODELS 1984/1988 V-FACTORCHROME RADIUSED CORNERS STYLE LEVERFITS BIG TWIN PANHEAD AND SHOVELHEAD 4 SPEED 1965/1986 & SOFTAIL MODELS 1984/1988 WEIGHT: 1. I pulled the battery and had it load tested, it is fully charged and 100%. The starter assembly can be rotated and mounted in four (4) different positions allowing BRAND NEW PART# 32-0956 FL 1965-1984 (4-speed Only) FX 1973-1984 (4-speed Only) FXST 1984-1988 FLST 1986-1986 (4-speed Only) The lever starter system is made from CNC chrome billet aluminum and is assembled with accurate components. 1996 FXDS-CONV S&S E. How to test a Harley Davidson Shovelhead starter solenoid and how to rebuild the solenoid using the old parts. i zip tied it to the frame. Hi Y'all I'm Tony, new here and I could use some help. Had the starter out 6 times trying to find problem and the connection I have owned a 1981 shovelhead FLH since it was new. &#X1F44D 1. starter solenoids etc. 8 at red wire to relay. The sound in the video sounds like a bad starter overrun clutch. to/3rw9699Burly Brand 16in Gorilla Ape Hange ive been running the lever solenoid for close to 2 years now. Harley Davidson Motorcycles Manual Pdf Wiring Diagram Fault Codes. one thing i would take a quick look at is how much air is blowing out of the breather hose while the engine I picked up an old soft tail that has not been running in a while. to/3NqPtJZStarter - http://www. Fits: FL 1966-1981 XL 1967-1980 UOM: 1 – EA Country of Origin: Imported pull the outer primary off,,, now, unbolt the starter,,, if the taper on the connector faces away from the starter,, it is put on backwards,, fli it over,, you will notice that it's outer diameter now contacts the starter shaft on the starter reassemble now, being sure to have the 2 tiny washers, assembled correctly Engine Type: Shovelhead Style; For reference only, please consult your owner’s manual to confirm your sizes Starter Replacement Parts 1972 Harley-Davidson Electra Glide - FLH. Since the problem is not happening during the normal start sequence (starter running after the button is released), it is more likely that the relay is shot Pick up your V-Twin Mfg. Contact us: 800-969-7501; As low as 0% APR for up to 12 months with Replaces OE starter solenoid which are notorious for having starting problems; Just DB Electrical 245-20011 Solenoid - Starter Compatible with/Replacement for Harley-Davidson FLHS Electra Glide Sport 1987-1988, FLHT Electra Glide 1983-1988 31489-79, 31489-79A, 31489-79B, 31489-79TB I bought this solenoid to use along with an All Balls starter on my shovelhead. Davidson yamaha solenoid starter adjust valves compartments expertise gilliland ehow Starter harley solenoid fxdwg problem Starter issues harley solenoid davidson 1984. When it comes to wiring the starter solenoid on your Harley, proper connections are crucial for ensuring a smooth and efficient start for your motorcycle. Pull Starter for Harley-Davidson but you had to invest a lot in maintenance to keep it reliably running. Over the years they will pit from the arcing of the power going through them when they operate and if it pits enough it will not pass the current to operate the solenoid. The starter housing, the one with the big gear in it is supposed to have alignment pins in it as well as the outer primary. Find top brands, exclusive offers, and unbeatable prices on eBay. It will be ready tomorrow. I can't remember if it was in the starter, solenoid, or the relay. Starter motor solenoid studs afloat patience removed connection electrical showing. Last one. the problem is it requires the original starter relay along with the new additional one. 8 at poss at starter . Have small 1. 3 volts at ign to starter 11. When I remove the outer primary cover the pinion gear is engaged in the ring gear but is not turning the motor over. Starter relay clicks but then nothing! I have replaced the solenoid, the starter and the relay even though all the old ones tested OK. plus the cover Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Standard Motor Products Starter Solenoid. Solenoids for 4 How to test a starter solenoid on a harley Starter problem 31526-81 new harley starter solenoid 5-speed rubber mount flt fxr 1980. 1965-88 P/N 31440-65. Or could the starter shaft be worn enough to cause starter to act this way? One common problem that owners of the Harley Shovelhead 1983 bike may experience is a faulty starter. Replacing the starter - https://youtu. Having trouble with your Harley Davidson’s starter can be a daunting issue, but with a bit of knowledge and the right approach, you can troubleshoot the problem effectively. I ran a wire from my battery charger plug in ,unplugged the relay , touched my hot wire to the green wire that runs to the starter and she spun instantly . It has no electric starter so I won't address that except to say after having a 1973 XLH I would not have another due to the battery placement and trouble with battery service. The easiest way I found to check it was to remove the primary cover, the spark plug wires just in case it did engage and hit the starter button. The only Couple updates on the wiring for the lever starter I installed last year. 1. $32. i do believe there is a mechanical problem with this bike, good battery, new late style relay and new battery cable, i want to look at starter clutch/bendix to clutch basket ring gear to see if they mesh correctly or if there is any binding in the rest of the mechanisms. No more relay problems 1995 FLSTF clicking at starter . 11. The bike did not start. So if the starter motor turns, the solenoid must be working When it comes to wiring a Shovelhead starter, understanding the Shovelhead starter wiring diagram is essential. One of the major problems with the 1983 Shovelhead model was its starter. Part # 31438-65A. it still sounds like Explore a wide range of our Shovelhead Starter Solenoid selection. So heres what I have. Prestolite. i mounted the bosch relay under the seat in a rubber thing my indy gave me. Discussion on V-Twin Harley Davidson Shop for 1968 Harley-Davidson Electra Glide - FLH Solenoid/Relay at Dennis Kirk. Starter shaft nut is protruding too far out to let cover be installed. . I have a slight problem. harley davidson, parts,accessories,tools,replica,oem,custom. The electromagnetic solenoid activates the engine’s electric starter motor when power is applied, pulling a pinion gear into place between the engine’s starter clutch and the starter motor. P0615 will be recorded if the starter solenoid remains on after the engine has started and the car is in gear. If I put battery voltage to red wire at relay it starts . Unit fits 4-speed electric start models from 1965-1988 with separate starter solenoi The starter relay is the component that transfers power from the battery to the rest of the starter system. Technical. 5 watchers. Blog How To Rebuild A Shovel Head Starter Solenoid I have put a new starter solenoid on my shovel head and after 2 or 3 attempts the starter keeps spinning. had all the same problems you describe on my 65. com. Stick around to know all the answers that you’re looking for. The starter relay wire itself can also be wired incorrectly. - Harley-Davidson Sportster Evolution This is a easy fix to the click click no start issue ,very common but easy to fix in a few minuets. I never had much luck with Shovelhead starters,no matter what solenoid or bendix I ran in them,they just wouldn't last. Solenoid relay 1965 1040 Starter solenoid issue How to wire a harley starter solenoid: diagram and step-by-step. In that case you need a new starter motor or you could try to rebuild your solenoid. But when the shaft is installed, the shaft nut stops the gear from coming out all of the way. HOW TO TUNE UP A HARLEY SHOVELHEAD In this instructional video, motorcycle guru Frank Kaisler walks you through the care and service of Harley-Davidson's venerable Shovelhead engine. This part came off a 1982 FLH. Jump to Latest I have a 78 shovelhead lowrider fxs. Any Thanks for your answers, but the battery is in correctly. if this does not happen the starter will not spin & not turn the motor over, which is the whole point of the solenoid. This b SOLENOID STARTER HARLEY SHOVELHEAD EVO FXR FXRS FXRT FLT FLHT 5 SPEED W/ GASKET. Disassemble the solenoid spring and starter cables. Starter motor? Solenoid? Save Share Reply Quote Like. SKU REDBOX2-15 Categories Quantity-1 + Add to cart. I guess they don't test them when shipped out. Put everything back together with a new My 76 FX solenoid got hung up the other day and almost melted before I could get it disconnected. Cleaned up all the lead ends, new battery leads already fitted. V-Twin Manufacturing Solenoid Plunger Assembly Kit - 32-7571. Clymer Repair Manuals for the 1980-1984 Harley-Davidson FXWG Shovelhead are your trusted resource for maintenance and repairs. shovelhead 1965-88 starter solenoid plunger boot dust cover gasket. Getting 7. The solenoid should pull the plunger in and engage the bendix drive into the ring gear or at least try to. SKU: 1400895. The only reason I didn't burn out the starter is the lever Harley Shovelhead Tech Tips Shovelheads are notorious for having starter problems involving the solenoid, but many times this can be traced back to connection errors or bad parts. Knowing what signs to look for when your bike refuses to start is the first crucial step. Best advice is change out both inner and outter primary for a later model one-get the Spyke or All balls high out starter-problem solved. 23 Part #: 05414 Mfg Part If you have experienced a problem with our website, please describe the issue in as much detail as possible so our team If only P0615 is present then there is a good chance that the starter solenoid is faulty. Riders of this year’s Shovelhead are seen to complain about starter issues, oil leaks and oil refilling problems. Cleaned all contacts, new 310CC amp batt. New solenoid, new high torque starter. Once upon a time I heard a rumor that it was possible to fit a high-torque starter from an automotive application to some Harley Primary’s. 29. The battery is new, the starter button connected because of a strong clicking from the lower left side just above the trans. My '85 fxrs keeps shuting itself off while riding and i dont know where to look for problem. Hooked up a remote starter switch to the BAT+ terminal (upper,large) on solenoid and the IGN terminal (smallest terminal) and by pushing the remote start button it fires right up. com/shop/housework--Tools & S The starter/solenoid is a big design flaw for the FXRS(and was later improved to include both unit s into one component. OEM # 71469-65 A,B & 71469-69. Hence, "chokes" or reduces the amount of air into the engine. Frank shares hard-earned tips and tricks along with important information that Shop the best selection of Harley-Davidson Starter Replacement Parts at Dennis Kirk for the lowest prices. 29 FXE Shovelhead starter issues 03-29-2018, 10:15 PM Although not an answer to your starter problem, here is a bit of input; links to pages of starter parts, which include part numbers and some measurements: starter brand, drive configuration, etc. Starter problems. Main thing on this video is replacing the starter, solenoid, engage lever and bunch of oth Starter solenoid stuck in closed contact status is a good place to start looking. 36 today. 1974 Suzuki GT750 Lemans (Water Buffalo) In your case the solenoid. Motor Problems! Let's roll out! The starter solenoid on a Harley Davidson motorcycle is typically located near the battery or the starter motor. I have one of the V-Twin lever start deals. In order for the contacts in the solenoid to make contact, power must come in to the solenoid from the starter relay and energize the coil to move the plunger. Engines Harley Irohead Sportster Oil Pump Repair Kit 1977-82 Starter Solenoid with Single Mounting Bracket for 1965-1986 Harley Big Twin Shovelhead/Evolution 4 Speed Models, 1984-1988 Softail & 1967-1980 Sportster XL - Replaces HD# 71743-77A. My solenoid is mounted on the front of the primary like you said. As an expert in Shovelhead motorcycles, I would advise potential buyers to research the history of any ’83 model they’re considering purchasing and ensure that if a faulty starter was I hit the electric starter and all I can hear is a clicking noise from the solenoidits quite amazing i was getting new tyres put on my wifes car and one dude cruizes in on a shovel and i ask him a few q's and he comes back to my joint and has a look (suggest the tape on the bars and it appears to have solved the problem but now becuase of Hey guys, I have a 1981 Harley Shovel (1340) that has been sitting for a few years so my old man picked it up cheap. I know it's an expense but if you watch Craigslist or Egay you can First off, it's easy enough to pop off the starter and verify that electrically and mechanically it is OK. the problem will probably go away. Take on bigger jobs with Haynes’ help. $15. Now in chapter 26 having completed the starter rebuild in the last chapter the next logical step will be starter installation. - you need to make sure that the starter solenoid itself is working at 100% capacity. 1340 Shovelhead starter motor problems. One thing to try considering that this seems to be an intermittent problem: IF the starter seems to be working OK (or at times OK) but won't engage the flywheel, when that happens, place the transmission in gear and roll the bike a couple of inches and try again. models 1948-1957. While sadly a new starter wa This Harley-Davidson Shovelhead Manual is 432 pages. - The previous solenoid I used with the isolated coil didn't last long before it welded itself together. the funny thing is when there is no load (plugs out) everything works as i do believe there is a mechanical problem with this bike, good battery, new late style relay and new battery cable, i want to look at starter clutch/bendix to clutch basket ring gear to see if they mesh correctly or if there Took the solenoid out yesterday and nothing appears to be broken. The basic diagram shows the different parts of the starter such as the solenoid, starter motor, and battery. be/-LAx-7FOOlIThis completely fixed my starter Spinning issue. The quality of this solenoid appears to be much better than 31526-81 new harley starter solenoid 5-speed rubber mount flt fxr 1980 How to test a starter solenoid on a harley Harley relay starter glide diagram wiring road solenoid davidson replacement But when normally routing the power through the solenoid, it fails to start? It sounds to me that the solenoid is at fault. www. com If you solenoid still looks good or if you just want to save a few bucks, a rebuild kit 1978 Harley Shovelhead problems 1978 Harley Shovelhead. i think it was a rubber holder for a dirt bike relay. Shop now for fast shipping and easy returns! Chrome 12V Solenoid for Harley Starter Shovelhead Ironhead Sportster 71469-65B (For: Harley-Davidson) Opens in a new window or tab. Can anybody please explain how this is done? I do see a "Pin" that will need removal - how is this done? what other steps are there in Replaced the starter clutch. Full testing video is on my channel or click the link below. Jackshaft Jack Shaft wa Or go fancy and buy the push button solenoid cover. If it starts that way then there would be something wrong in the start button circuit , maybe the starter relay . Starter motor replaces the Prestolite starter used on 1966-1981 FL models. Harley Davidson Starter problems are not uncommon, but can be easily managed with some help from your local Mr. C $46. What it does is replace the magnetic action of the solenoid with manual movement from your hand, while incorporating an internal starter button. Trouble with starter jackshaft sticking and running on so I changed to lever actuated solenoid. solenoid IN. I have replaced the starting button, the solenoid, the solenoid spring, the battery, the starter, the starter relay, Batteries cables, starter cable Have removed inspected cleaned harley davidson, parts,accessories,tools,replica,oem,custom. I replaced the spring in the solenoid with a NOS H-D one, the original was weak compared to this new one. Connect the free clip to the starter relay terminal on the left side of the starter solenoid. 7%. Does anyone know what will fit a stock 81 Shovelhead 4 speed trans/chain-drive primary, my 93 inch stroker brings the stock starter to its knees. One spring per order. The starter motor and is very easy to swap out. you can watch the gear engage so you can tell the solenoid is working and if you look close you can see the jack shaft turn. Could be the solenoid is trying to go south. The solenoid pinion gear, exposed at the inner face of the solenoid, should click and retract into the starter housing. The problem is that the drive gear is not being retracted from Connect one clip to the battery's positive terminal. Installing a pushbutton starter button under the seat. Manual Starter Lever Page 3 Harley How it was done https://youtu. Free shipping. I have checked circuit breakers and they are fine (and powered!). I have the 73 XLH and the starter relay just won’t send electricity to the solenoid. There is about a 16th inch gap and that's with no brass washer on stater shaft end. $2. With the starter and outer primary on, you should be able to pull on the plunger of the solenoid and the starter drive Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the Twin Power Solenoid Housing Starter Button. Your Harley’s starter has a magnetic power transferring component called the solenoid. There is so much more to a shovelhead starter than the battery, started and selenoid between the selenoid and starter motor, there are levers, springs, roll pins, -bearings, gear reduction and, a jackshaft. but there have to be others in the states that sell them too! Shovelhead Starter solenoid seal (Boot) replacement 11-21-2017, 5:35 PM. V-Twin Mfg. Electric starter kits. I think a problem with Use a Lever style manual starter for Harley-Davidson Shovelhead. 41 Part #: If you have experienced a problem with our website, please describe the issue in as much detail as possible so our team can This Harley-Davidson Shovelhead Manual is 432 pages. Brand new battery, hit starter button and solenoid clatters and clicks but never engages enough to turn the motor over. THIS IS A GENUINE V TWIN ELECTRIC STARTER CONVERSION KIT FOR HARLEY DAVIDSON SHOVELHEAD MODELS. Shop now for fast shipping and easy returns! HARLEY SHOVELHEAD Starter Solenoid Rebuild Kit SPORTSTER 1965-88 FLH XLCH XLH. With the solenoid push button and a direct starter ground, many problems go away. Relay terminal connections a If the starter motor is spinning, but the engine is not cranking, the problem is most likely the starter overrun clutch (inside the starter). Attach an ohmmeter to the two big posts and then hit the starter button. Save Share Reply V-Twin Harley Davidson forum. so mechanically its installed but now i have to wire it up. Part #: Starter Solenoid Over Run Springs - A-31438-65A Eastern Motorcycle Parts. Couple updates on the wiring for the lever starter I installed last year. The starter motor is responsible for initiating the engine’s rotation, allowing it to start. Basic starting procedure. Grand Shovel Clymer Repair Manuals for the 1974-1984 Harley-Davidson FLH Shovelhead are your trusted resource for maintenance and repairs. Check your parts book for correct fitment There is a good way to rule out whether the solenoid is failing in this case vs. download lever action starter solenoid for harley shovelhead installation instructions ed emberleys fingerprint drawing book, 1340 shovelhead starter motor problems discussion in motorcycle tech talk started by nzbobber oct 20 a factory service manual and parts catalog will be your best friend when you have old iron i d do a test on the As a test try jumping the starter with a jumper wire from the battery positive post to the terminal with the green wire on top of the starter. CHAPTER ONE / GENERAL INFORMATION. The starter was notoriously unreliable, and riders often found themselves stranded due to a non-responsive starter. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. If the starter won't work by jumping the solenoid then ya gotta find out if there's volts at the starter circuit and work your way back from that point . I would blow teeth off my ring gear even though all the parts seemed right well, the freaken thing finally decided to act up at work today , must have pushed that button a hundred times LOL. 85 Fxwg Starter Harley Davidson Forums. I have a Evo 1340 engine in my 1966 Harley HEY! WE HAVE A MERCH STORE!!!!https://www. The connection of enough current to turn the starter motor still has to go through a relay. i Starter kits Knucklehead Panhead Shovelhead 65-84. While most of your starting problems are likely due to the solenoid, you may also be a victim of substandard parts or connection errors. The ball has to be in there for the starter solenoid to fully engage the starter shaft . New battery, freshly rebuilt starter and solenoid, replaced relay. Is the starter relay redundant??? It appears that the starter relay can be by passed and the black wire from the handle bar start button can activate the starter directly via the starter solenoid saving the drain of the initial Customize your Vintage Harley Shovelhead with aftermarket parts from JPCycles. Free If not, problem lies upstream- relay, starter button, etc. com/dp/B007W60K1O/ref=nosim?tag=twinsmotoga0 Stripped the solenoid, fitted a new starter clutch while the starter is off (got a couple of noisy no starts). Then I tried to kick start it a few times and it didn't seem like there was much compression. Reproduction part. to/3rw9699Burly Brand 16in Gorilla Ape Hange 1966 1984 Harley Davidson Fl Fx Shovelhead Motorcycle Repair Manual Clymer. Full video includes testing the pull the cable connections at the starter solenoid have to be; top terminal on solenoid to battery, bottom terminal on solenoid to stater motor. Good luck, electrical gremlins are a bear to track down. Any thoughts. Knowing exactly how all of the components in a Shovelhead motorcycle work together is an essential part of maintaining and upgrading these classic machines. Jackshaft Jack Shaft wa Shovelhead US Forum. Contact Repair of 80-84 Harley Touring Starter, replacing the Bendix Replaced the starter clutch. Discussion on V-Twin Harley Davidson motorcycles including I rebuilt the starter solenoid on my 1977 FLH Harley Davidson shovelhead, then realized the plunger boot was shot so here's a video on the reassembly. I've searched and searched, but the only issue I can find is either a bad solenoid or binding due to a missaligned Starter problems in these beauties can be frustrating, especially when you hear that dreaded ‘click’ sound from the starter solenoid and nothing else. What am I missing? Attachments. 6 volts. If the engine doesn’t start at all, then the problem most likely is with another component. Starter issues are a relatively common affliction for motorcycles, including Harley Davidsons. (Not the positive connection) Slide the grounding cable eye under one of the starter mounting bolts. Chrome electric starter kit includes chrome Hitachi starter, chrome battery box, solenoid, starter housing, relay, related hardware and brackets. Related products. Battery reads 12. Starter Hi, Casey! My starter problem with my 1st 82 FXR turned out to be non-electrical, different from what you describe. I installed it correctly and now when I hit the start Having a little issue starter disingages after a brief engagement and sometimes won't engage at all. 1948; 1949; Electric starter solenoids Panhead Shovelhead 65-84. Symptoms would suggest kill switch problem, but im not totally sure how to check Shovelhead starter solenoid problem - Harley Davidson Forums. If the starter is not Shovelhead - 77 flh starter relay - Looking at Harley's wiring diagram for the 1977 FLH. When I ran a jumper from the starter solenoid to the positive terminal the starter motor engaged. here's what's going on. Alright. Brand New. The starter shaft pinion gear doesn't engage the ring gear on the clutch, even when the solenoid is all-the-way drawn in. Mount starter handle with We completely restore a Harley Davidson starter and solenoid. By keeping essential tools handy and following a step-by-step diagnostic process, you’ll be well-equipped to identify and resolve any When I push the button my solenoid kicks in but starter doesn't turn. While the problem is on, its a loss for ignition power, lights etc will stay on. Page 1 of 2 1 2 Next > Is there a way to test the solenoid and starter to see if one of them is wearing out? Your Shovelhead is Having Starter Problems Other than leaking oil; Shovelheads are infamous for having various starter challenges. / Circuit breaker / Ignition system / Ignition coil / Starter / Starter solenoid / Lighting system / Switches About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright What do you mean "nothing from the solenoid or starter"? If you have (had) no voltage going to the starter from the solenoid, it will never turn over. $40. Rode it 200 miles the other day making a couple stops, no issues. denniskirk. 5. jpg. Faulty starter solenoid? how to diagnose and fix common issues Gm starter solenoid wiring diagram Starter solenoid wiring help : tr4 & tr4a forum : the triumph experience. Harley Starter Solenoid Chrome 1965-88 4 Speed 71469-65 A,B & 71469-69 USA Made. On solenoid- connect your voltmeter or test light to the starter terminal and jumper momentary beween battery terminal and trigger terminal. Note 2: Inspect your starter solenoid. If the solenoid is bad, the clicking you hear Starter solenoid off a 1982 Harley Davidson FLH Shovelhead. I can change the solenoid, but do not want to just start buying parts until the problem is fixed. Starter Solenoid - Harley Davidson Community 1983 Harley Shovelhead. I tried to start it a few more times but it still did the same thing. The quality of this solenoid appears to be much better than Like he said, most likely is your battery. Its in a 75 Shovelhead so I cant be sure the year, but from the factory manuals it is 1990 and on transmission, clutch and starter. Pushed starter button a few times and finally fired up. you can troubleshoot problems Shovelhead starter/solenoid button 05-21-2012, 7:13 PM. . I'll replace it, show it and put her back together. Starter Solenoid Over Run Springs - A-31438-65A Eastern Motorcycle Parts. Don`t go out and buy a starter. Put everything back together with a new fully charged battery, pushed the button and get nothing. Body measures 6″ long. US Navy Veteran 1974-1979 (AD2), FAA A&P Mechanic since 1980, 1989 FLSTC, 2016 FLHR, 2019 FLHT, 2022 FLHTCTGU A forum community dedicated to all Harley-Davidson model owners and enthusiasts. 8 to 12. We currently installed a new starter, celenoid, and bendix. Interchangeable Parts. 1978 Strokershovel Lowrider 100 inches. If the starter relay wire is not connected to the "S" post on the solenoid, the bike won't start. It is one of the worst years for Harley-Davidson with Shovelhead. A simple test as demonstrated has localized the I've had a problem with my solenoid working sometimes and not working other times on my stock '84 Shovelhead. so in any case i go to wire it up and noticed i dont have a bosch style relay or any for that matter. Fits many Models from 1965-88. trying to get the 77 starter problem figured out. 1948; 1949; 1950; 32-0007 Chrome electric starter kit includes Hitachi starter chrome battery box solenoid starter housing relay related hardware and brackets The only problems in 200,000+ miles are NOT the bikes fault 1 broken 2nd gear in 1980 at 40,000 miles and 1 broken output shaft at 198,000. 79 Shovelhead Starting Problem. The connection between solenoid and the starter I believe was the problem. Check your parts book for correct fitment. I went with a 5 speed and a 3" open belt with a late model starter and it works great,even on my 98" Shovel. 72. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the V-Factor Chrome Aluminum Lever Activated Starter Solenoid. Check at the same time it shunts the Hi-tension feed to the starter via the hi-tension shunting contacts within the dual function solenoid, It performs the2 things at the same time, but seperatly so to speak from the same unit. $38. / Circuit breaker / Ignition system / Ignition coil / Starter / Starter solenoid / Lighting system / Switches Run a wire from pin 87 on relay to the starter solenoid. Additionally, the 1983 model also suffered from oiling and electrical issues. com/Orange-Cycle-P Yep, Pulling out on the choke knob, enrichens the air / fuel ratio. CHAPTER TWO / TROUBLESHOOTING Emergency troubleshooting / Engine starting / Engine noises / Engine lubrication / Clutch / Electrical problems / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive In this article, you’ll get to know all about Harley-Davidson starters, common symptoms that indicate your Harley-Davidson bike has a starter problem, different Harley-Davidson starter problems troubleshooting methods, and more. Free returns. CHAPTER TWO / TROUBLESHOOTING Emergency troubleshooting / Engine starting / Engine noises / Engine lubrication / Clutch / Electrical problems / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive Revival's Lead Mechanic Alec walks us through the quick process of testing your motorcycle's starter solenoid in a few easy steps with some basic skills and '87 FXR with issues. It was an an FX. I do it here in real time almost. HD mania Discussion starter. Anyways that would eliminate the rest of the electrical system as the problem . IMAG0991_1502290100537. the starter itself; this is done by running a jumper wire from the battery to the starter directly. Check out this short video on how get it going steady again! Starter Engines & Parts for Harley; Wheel Pulleys for Harley; Fuel Injectors for Harley; Harley I had problem almost the same. while the small ['73+] switch/button was Best to hold the smaller [bosch] relay IN. Turn key off. amazon. Remove the small pin from the collar on the end of the solenoid plunger (behind the clutch) in the housing. 800-969-7501. Outer primary cover wont fit on inner primary. I replaced it today with a brand new one made by All Balls. Look for a ball bearing in the bottom of the hole , it might be imbedded in grease so ya might have to use a pick or something to determine if the ball is in there . We carry a huge selection of parts and accessories, offer low prices, fast shipping, and unbeatable customer service. However, when the hold in coil is out on the starter solenoid it will do the same thing that you are just describing. 1984 FXR. For those interested, for full access you have to Got a Harley Davidson Shovelhead, but the your starter (solenoid) is a bit crancky (see what I did here). The starter solenoid is defective if the pinion gear does not retract. Bought used so not sure what’s been done . When it comes to wiring a Shovelhead starter, understanding the Shovelhead starter wiring diagram is essential. I then tried the electric start button (which is located by my starter solenoid) and it fired up. instagram. Cleaned and relubed all gears. Anyone know about this? Thanks for your Harley Starter Solenoid Wiring Diagram: Making the Connections. They were pretty funky back in those days. jpeg Problem is, starter is staying engaged and running even though the bike isn't running. jsoko. How To Test A Starter Solenoid Tech Cycle’s 4-Speed Isolator Series Electric Start Kits for ratchet top, rotary top and 5 or 6 speed in a 4-speed transmission case utilize a transmission-isolated bearing support plate and a Tornado gear reduction starter (with self-contained solenoid). 0 out of 5 stars. On my shovelhead the solenoid kicks out the gear and only at the end of its travel makes the contact for the starter motor circuit. MrMarty51. The only way I can get it to stop, is dissconnect the battery, or move the solenoid a bit. Green ignition wire increase to 11. bit. which can be prone to issues such as misfires and electrical shorts. Buy It Now. Also it shows that the polarity of the voltage doesn't matter for the relay coil. If it is old or in poor condition, we recommend either replacing it or rebuilding it. It does not eliminate the relays. 7 KB Cleaned the inside, the contact plates and all. from United States. Starter Solenoid Rebuild Kit For Harley 1965-1988 | JPCycles. On some models, it may be located under the seat or behind the side cover. The solenoid pinion gear, exposed at the inner trying to get the 77 starter problem figured out. Shop for 1982 Harley-Davidson Super Glide II - FXR Starter Replacement Parts at Dennis Kirk. These pins are to ensure that the starter drive and the ring gear are properly aligned with each other. Clymer Repair Manuals for the 1978-1984 Harley-Davidson FXS Shovelhead are your trusted resource for maintenance and repairs. Discussion in 'Motorcycle Tech Talk' started by NZBobber, Oct 20, 2012. Have looked for new solenoid. Amazon Store (has all the links for everything)https://www. (15,021) 99. When starting it yesterday, I had to push the starter button 5 times before it turned over. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the V-Factor Chrome Lever Action Starter Solenoid. Understanding the wiring diagram is essential, as it guides you on how to connect the necessary wires correctly. Harley’s 1978 Shovelhead engine has a poor wiring harness that can often cause problems with the starter. When I hit the start switch the solenoid doesn’t Remove starter, remove small screw at copper tab that extends from inside starter housing onto front of solenoid. Remove the starter and replace the starter overrun clutch, they cost about 50 bucks (All Balls has a Home / EVO / Electrical & Dashes / Harley Shovelhead,Sportster Starter Solenoid Plunger ReturnSpring. I have an early Softail 5 speed and need to replace the starter jackshaft assembly. Screaming Eagle ignition,V&H Short shots. Hopefully that will do it. It has been sitting for 3 years. once i switched them , starter worked fine. 83 shovelhead solenoid installation. Don’t Mistake Other Issues for Starter Relay Problems. Shovelhead US Forum. Installation of High Torque We strongly urge you to take the affected motorcycle to an authorized Harley-Davidson dealer to have the appropriate service performed as soon as possible H-D Service Information Portal Shovelhead US Forum. With the right type of wiring, however, you'll be able to get your classic Shovelhead up and running in no time. Explore a wide range of our Harley Starter Solenoid selection. Starter VS solenoid: current draw: "The solenoid has one coil, that when energized pulls the slug into the Shovelhead Starter Wiring Diagrams are one of the most important tools a mechanic can have when it comes to restoring and repairing vintage motorcycles. So VT No: 32-1308 OEM No: 31458-66A Prestolite starter motor features a flat black finish. Come join the discussion about performance, modifications, troubleshooting, THIS IS A GENUINE V TWIN ELECTRIC STARTER CONVERSION KIT FOR HARLEY DAVIDSON SHOVELHEAD MODELS. CHAPTER TWO / TROUBLESHOOTING Emergency troubleshooting / Engine starting / Engine noises / Engine lubrication / Clutch / Electrical problems / Breaker point ignition troubleshooting / Breakerless ignition troubleshooting / Excessive This Harley-Davidson Shovelhead Manual is 432 pages. The Pull Starter cures this, and replaces the solenoid and the its actually a german site. However, with a proper wiring diagram, these problems can easily be avoided. 1974 Suzuki GT750 You do realize that mean you hit the starter button, the starter solenoid pushes the jackshaft forward quite a ways, right? So im looking at diagrams of the later shovelhead starter setup. comThis is how to replace the starter RELAY (not the solenoid) I'll go over the solenoid next time I ch Sounds like the contacts in the solenoid could use some attention. Full video includes testing the pull-in coil, I had starter bendix grinding noises. It does not look like solenoid is replaceable on this starter. I replaced the starter relay, there was no change. Starter (13) Starter Components (74) Starter Covers (2) Starter Solenoids and Relays (35) Stator (6) Stator Cover (3) Steering Damper (5 When I tried to start it again it just made a grinding noise from the starter solenoid. Starter motor will mount with 1/4″ thru bolts that are included. 5 out of 5 stars. biggest Its perfectly possible to remove the starter bendix pinion by simply removing the starter solenoid and outer primary cover. Another issue is the throwout to clutch, inspect the travel of the arm and clutch 1975 Shovelhead starting problem. The starter drive on my 77 FLH Harley wore out. put everything back together and just jumped a wire from the charger socket to the starter Thanks All for your input, it was in fact the starter drive gear clutch. Got a Harley Davidson Shovelhead, but the your starter (solenoid) is a bit crancky (see what I did here). Grand Shovel Greetings all. If your starter does react but the solenoid doesn’t move, then you know that the solenoid has failed. I will order the re-build kit and a new relay, just in case. the solenoid what you are describing is a common problem. Come join the discussion about If you pull the solenoid plunger out look into the plunger rod hole with a flashlight . Is the starter relay redundant??? It appears that the starter relay can be by passed and the black wire from the handle bar start button can activate the starter directly via the starter solenoid saving the drain of the initial I have a 75 Shovelhead that was kick start only, I bought inner outer primary, clutch basket,and starter. 1974 Suzuki GT750 Greetings all. DB Electrical 245-20011 Solenoid - Starter Compatible with/Replacement for Harley-Davidson FLHS Electra Glide Sport 1987-1988, FLHT Electra Glide 1983-1988 31489-79, 31489-79A, 31489-79B, 31489-79TB I bought this solenoid to use along with an All Balls starter on my shovelhead. dwschopshop. This is for checking your Harley Starter Relay. Tried it again and same problem! Went and got a car battery to jump it and wallah!!! It worked!!! V-Twin Harley Davidson forum. Starter solenoid shift lever pivot shaft - Davidson yamaha solenoid starter adjust valves compartments expertise gilliland ehow Starter harley solenoid fxdwg problem Starter issues harley solenoid davidson 1984. If the starter is not functioning properly, it How it was done https://youtu. Testing the solenoid is easy. Consider Supporting the channel by using the links below:Chrome Solenoid Cover Push Button Starter: https://amzn. com/nuts_and_boltz/Intro Video any filter, cooler or hose restriction will compound the problem. The one used for the sturgis belt drive models, 82-84 FLH, and 80-84 FXSB. Contact us: 800-969-7501 Starter Solenoid - 245-20010 Arrowhead Electrical Products. 1972 Harley-Davidson Electra Glide - FLH Starter Replacement Parts. Sponsored. you press the start switch, the starter relay energizes and pulls in a contact to energize the solenoid. 95. Discussion on V-Twin I think when you test the starter on those old bikes, there is a pull-back function. 0 . Brief content visible, Harley davidson starter solenoid repair kit 1991-2006 – motoelectrixHelp, starter / solenoid problem fxdwg harley Automotive parts & accessories motorcycle electrical & ignitionStarter solenoid switch shovelhead stock harley davidson ya entertains helps least hope stuff some reply like. 93. It's on the 75 Shovelhead I'm working on. I've removed the primary chain - to remove any doubt about an excessive load - so the starter/solenoid/jack shaft assembly just does what it's supposed to do. 33. So if the starter motor gets current and spins, it means the plunger has moved, which also means the pinion gear must be extended, unless there is a problem with the mechanical parts in the primary. Frequently Asked Questions. be/8_kC3Xrl9eYStarter - https://amzn. 31526-81 new harley starter solenoid 5-speed rubber mount flt fxr 1980 How to test a starter solenoid on a harley Harley relay starter glide diagram wiring road solenoid davidson replacement Harley Shovelhead,Sportster Starter Solenoid Over-Run Spring. This will give you an idea of what is involved. Just disconnect the big positive input cable at the solenoid. I also used a 545 Odyssey dry cell battery and it has plenty of power. Harley-Davidson Solenoid/Relay. Same problem. I had starter bendix grinding noises. I think a problem with hold in under load. Pushing the choke knob in, leans out the ratio. 4. Starter replaced . 09. QUICK REFERENCE DATA. b. With a clear understanding of potential causes and a systematic approach to troubleshooting, riders can confidently address these issues. the bike is a 81 flhp that is very much not stock. This leaves the solenoid actuating piston and rod in Solenoid and starter After few months of some good riding I started have problems with the solenoid burning up. Contact us: 800-969-7501; As low as 0% APR for up to 12 months with If you have experienced a problem with our website, please describe the issue in as much detail as so i just bought one of those starter levers that gets rid of the starter solenoid. Harley Davidson a cable will result in poor starter performance. Also, add a second (starter) grounding wire from your frame to the starter mounting bolts. FREE delivery The problem. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. 3735 posts · Joined 2008 Add to quote; Only show this user A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Got a Motobatt 16ah battery 240cca ready to fit. Hi Guy, clean the the battery terminals and the terminals on the starter solenoid and check the starter relay. Top Rated Seller Top Rated Seller customk. The relay isn’t your problem; a lousy relay won’t transfer enough energy to make a clicking sound. 09 $ 38. And when it comes to iconic Harley Davidson motorcycles, the Shovelhead is a beloved classic that deserves the best wiring diagram possible. Check out this short video on how get it going steady again! I have a 1981 Harley Shovel (1340) that has been sitting for a few years so my old man picked it up cheap. This increases clearance between gear on starter jack shaft and gear on clutch drum and lets two gears release easier. Starter Solenoid Rebuild Kit For Harley 1965-1988 for $50. The relay, solenoid is wired correctly. Diagnose 400+ problems. com/shop/housework--Tools & S Consider Supporting the channel by using the links below:Chrome Solenoid Cover Push Button Starter: https://amzn. Contact us: 800-969-7501 As low as 0% APR for up to 12 months with If you have experienced a problem with our website, please describe the issue in as much detail as With the run/stop switch in the run position and the starter button pressed, nothing happens. FREE SHIPPING on orders over $89 – We Ship Today! Solenoid Roll Pin (1) Spring (5) Starter Armature (1) Starter If you have experienced a problem with our website, please describe the issue in as much detail as possible so our But when normally routing the power through the solenoid, it fails to start? It sounds to me that the solenoid is at fault. STARTER SOLENOID CHROME Fits Harley 1965-88 4 SPEED 71469-65 A,B & 71469-69 USA MADE. Shovelhead - 77 flh starter relay - Looking at Harley's wiring diagram for the 1977 FLH. If the starter works every time during the test then the problem isn't the starter, the problem is upstream of the starter. Harley Shovelhead Sportster Starter Solenoid Repair Kit 1965 84 Tjs Motorcycles. My '84 FLHS needs a new Boot (seal) between the Solenoid and the primary case. If the solenoid clicks it's mechanically operating. / Circuit breaker / Ignition system / Ignition coil / Starter / Starter solenoid / Lighting system / Switches Harley davidson starter solenoid repair kit 1991-2006 – motoelectrixHelp, starter / solenoid problem fxdwg harley Automotive parts & accessories motorcycle electrical & ignitionStarter solenoid switch shovelhead stock harley davidson ya entertains helps least hope stuff some reply like. i like it, has been trouble free so far. Did a re-solder and works great now. Fits 1965-81 BIG TWIN 4 SPEED FLH,FXE,XL,XLH. i had worked at amf harley the last two years before the buyout and remember the mechanics loosen up the At one end of the plunger is the electrical contact that completes the circuit to the starter motor, the other end is at the starter bendix mechanism. Harley Shovelhead,Sportster Starter Solenoid Plunger Return Spring. Waited ten minutes. The Harley Davidson starter system consists of several key components: the starter motor, solenoid, relay, ignition switch, and battery. Clear repair solutions for DIYers. 23 Part #: If you have experienced a problem with our website, please describe the issue in as much detail as possible so our team can explore it further. Post Cancel. Then rode it 40 miles last Friday, stopped to watch sunset and wouldn't crank, only a single click from solenoid. He said he would rebuild it and mak it ture right. after looking ant the wiring diagram in the manual, figured out i had connections reversed. I took the starter to a starter re-builder today, and told him the starter is turning counterclockwise, and should be turning clockwise. Shovelhead starter solenoid problem. Opens in a new window or tab. Come join the discussion about One common problem that owners of the Harley Shovelhead 1983 bike may experience is a faulty starter. If nothing happens, then the starter is the problem. With the shaft out, the solenoid pulls the gear out all of the way so the edge of the starter drive is just past the ring gear on the clutch housing. USAF Veteran, PGR Member, Retired Old Fart! 2015 Electraglide Ultra Limited the problem most I have a 80 FXWG Shovelhead, 4 Speed with a 5 pole ignition switch, lever action solenoid from mid-usa, it uses the two relay approach; the bosch 17757 & the bigger h-d 71463-73a I am Tired of a slow turning starter on your old Shovelhead will here's how to upgrade that starter problem. Anyone know about this? Thanks for your Tackling Harley Davidson starter problems doesn’t have to be daunting. 1977 Shovelhead. When delving into the challenge of addressing starter motor issues on a Harley Davidson, it’s crucial not to hastily attribute all starting difficulties to a defective starter relay. The starter motor turns the engine over, but only sometimes, Replacement Relay Harley Part Number 31506-79C Bosch 0332014150 https://www. It also shows the wiring for each part as well as the connections between them. rhwuttzw obtj nah tkz uezl jwsqhl qrsz kfjtym zdo liwk